Simpson Pro-Claim® Continuous Sand Reclaimer
Pneumatically Reclaim Sand For As Low As $1 A Ton
Foundries around the world are using the SIMPSON PRO-CLAIM® to inexpensively reclaim large volumes of chemically bonded and green sand for reuse in molding systems, resulting in significant savings in raw material and disposal costs while maintaining sand quality. It is the most energy-efficient reclamation method available, offering a small footprint, high throughput, and environmentally responsible operation.
Let’s Build the Right Solution for Your Foundry
Description
Continuous sand reclaimer working on the principle of pneumatic scrubbing.
Available in Metric & Imperial, sizes vary by region
Application
For reclaiming green sand for reuse in green sand or chemically bonded sand for reuse in chemically bonded sand systems.
Features
- Continuous operation requires no operator
- No moving parts in contact with sand, requires minimal maintenance
- Simple yet versatile operation effectively reclaims sand at a very low cost
Save up to 75-90% of the cost of new sand with the Simpson Pro-Claim Sand Reclaimer!
Go Green With Simpson.
Sand or ceramic media is the largest foundry process waste, typically constituting about 70% of total waste volume.
Environmentally it is becoming increasingly more difficult to dispose of these great quantities of waste sand or ceramic into a landfill. But waste is not the only challenge related to spent foundry sand. Replacing that sand with an adequate amount of new sand in order to maintain consistent properties can become quite costly. Similarly, other consumables are increasing in cost like bentonite bond for green sand and chemical binders or no-bake. Fortunately, most foundry sands are reclaimable and can be effectively reused.
Compared to thermal reclamation which typically ranges from $6.00-$8.00+ per ton the Simpson Pro-Claim, at approximately $1.00 per ton, is a much more cost-efficient solution requiring no additional post processing such as screening or cooling and no additional permitting is required.
Curious how much your foundry could save with sand reclamation?
Try our Sand Reclamation Savings Calculator! Enter a few quick details and see how the SIMPSON PRO-CLAIM® can help reduce new sand usage, cut disposal costs, and support your sustainability goals.
Info needed:
- New sand: type, annual weight & cost
- Additives: %, annual weight & cost
- Disposal: annual weight & cost
Start calculating your potential savings today!
Benefits of Pneumatic Reclamation
The Simpson reclaimers operate on the principle of pneumatic scrubbing. They are compact, easy to install, operate continuously, and do not require an operator or frequent maintenance.
- Cost Savings. Reduce sand purchases. Reduce freight costs.
- Continuous Operation. Lowers staffing costs. Requires no operator.
- Technical Advantages. Improve casting quality without thermal process.
- Environmentally Responsible. Reduce quantity of waste sand with a lower energy cost.
In today’s competitive market you cannot afford to miss the savings and technical advantages available from reclamation. See how foundries are achieving success with the Pro-Claim.
— Foundry Manager, MBAF“When we first started we were using 40% reclaimed sand and 60% new sand. Currently we’re using 95% reclaimed and 5% new sand.”
How it Works
Sand enters the machine and is propelled up a blast tube with air provided by a turbo blower. As the sand accelerates up the tube to impact a conical target intensive sand scrubbing is achieved to remove layers of binder material. Removed binder and unwanted fines are exhausted to the dust collection system. Sand can be recirculated within the same cell or passed to successive cells. After the desired amount of cleaning has been achieved the sand is discharged over a final screening operation before being returned to the sand system.
— Corporate Sustainability Manager, Waupaca Foundry“Every grain of sand is getting through our process 30 or more times.”
Test Your Material Before Making A Decision
Simpson understands that no two foundries are exactly the same in their combination of sand, binder and operating conditions. We will test your foundry’s sand or ceramic and select the optimum reclaimer for your particular system requirements. Before making a purchase decision, we will also provide you with a full analysis of the results and invite you to attend the test to see first-hand the benefits offered by pneumatic reclamation. Pro-Claim Test Procedures
— Foundry Manager, MBAF“Testing prior to installing the machine was extensive. When we finally installed… it was amazing that we used the same settings that they did in the lab.”
Gain a Greater Understanding
Click the links below, to find out more information
- Sand Preparation Brochure – standard
- Sand Preparation Brochure – metric
- Pro-Claim Flyer - standard
- Pro-Claim Flyer - metric
- Video - How it Works
- Videos - Customer Success Stories
- Presentation
- Photo Gallery
