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As foundry sand
preparation and molding plants become increasingly high-speed and
quality-oriented, the control of return sand temperature is essential.
the Simpson Multi-Cooler is specifically designed to provide the mixer
group with sand that is cooled to temperatures that allow optimal
mulling, premixed to eliminate return sand variations and with a
moisture content controlled within tight tolerances. The result
is optimal mulling and high-quality, profitable castings. |
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DESCRIPTION
Continuous sand cooler and
pre-conditioning system operating on the principle of evaporative
cooling. |
APPLICATION
Sand systems with return sand
temperature above 49°C and/or wide
variations in return sand properties. |
FEATURES
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Pre-mixing with back-blending and
controlled retention
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High-efficiency cooling to below 49°C
or 10°C over ambient
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Discharge moisture of 2.0% +/-0.2%
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Continuous
Back-Blending
Continuous back-blending of
a large volume of retained sand from multiple molds eliminates any
"first-in/first-out" effect and assures complete homogeneity of return
sand prior to final mixing.
Pre-Conditioning makes you more
Competitive
The mixer group can
operate at optimal performance and efficiency when shakout sand is
continuously cooled, pre-mixed and the moisture is increased and
stabilized within a narrow tolerance before final mixing.
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1. A sophisticated
control system measures the temperature of the exhaust air and the
conductivity of the retained sand to add precisely the required amount
of water. This achieves the desired cooling and residual
moisture content. |
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2. Counter-rotating
mixing tool sets mechanically fluidize the retained sand so that
cooling air, provided by the inlet blower, and water can be in
intimate contact with the sand; thus providing for efficient and
effective cooling. |
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3. Based on sensors monitoring motor load,
the control system adjusts the discharge door opening to maintain a
constant volume of sand in the cooler at all times. |
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Copyright © 2001-2010 Simpson Technologies Corporation.
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